DDLC Controller - Powered by AI Brain & Learning with Edge AI Processor, Real-time Sensor Hub, and High-speed Camera Interface
Intelligent Control Beyond Traditional PLCs
Data Driven Logic Controller enables intelligent, autonomous operations
DDLC Controller - Powered by AI Brain & Learning with Edge AI Processor, Real-time Sensor Hub, and High-speed Camera Interface
📥 Receives: Production plans, job descriptions, and schedules from SAP/ERP systems.
📤 Reports: Production status, quality metrics, and completion data back to SAP/ERP.
Bidirectional communication ensures full traceability and real-time synchronization.
Advanced vision sensors and multiple digital/analog sensors inspect every product in real-time. AI algorithms analyze dimensions, quality, orientation, and condition instantly.
The edge AI brain processes sensor data locally with zero latency. Using PID, Fuzzy Logic, and advanced AI controls, it determines the optimal next action for each product.
From grab-and-place to quality routing, the workstation executes 11+ different operations with precision. Bad parts are rejected, good parts proceed—all without human intervention.
Powerful neural processing unit runs complex AI models locally. Makes decisions in milliseconds without cloud dependency. Supports PID controllers, Fuzzy Logic, and deep learning models.
High-resolution camera with machine vision capabilities. Performs object detection, measurement, defect detection, and orientation analysis in real-time.
Comprehensive sensor suite including digital and analog inputs. Temperature, pressure, proximity, position, and custom sensors provide complete environmental awareness.
Learns from historical data and production cases. The system can be trained on good/bad examples, continuously improving detection accuracy and decision quality over time.
Controls motors, actuators, robots, conveyors, pickers, and specialized equipment through multiple communication protocols: Digital I/O, Modbus TCP/RTU, Ethernet/IP, OPC-UA.
Bidirectional communication with SAP and ERP systems. Receives production plans, job descriptions, and schedules automatically. Reports back production status, quality metrics, and completion data in real-time. No manual data entry required.
One controller, multiple capabilities. The DDLC can perform all these operations based on the production requirements and real-time analysis.
Decisions made in milliseconds with edge AI processing. No cloud latency, no delays, instant response to production needs.
99.9% accuracy in quality control and operations. Eliminates human error and ensures consistent output quality.
24/7/365 operation without breaks, shifts, or fatigue. Maximize your production capacity and ROI.
Adapts to new products and processes automatically. Continuous improvement through machine learning.
Plugs directly into your existing SAP and ERP systems. No disruption to your current workflow.
Reduces labor costs, minimizes waste, prevents defects. Typical ROI achieved within 18-24 months.
Production plans & job orders
Autonomous execution
Real-time insights & reports
See how DDLC transforms manufacturing across different industries with intelligent automation and vision-based quality control
Tire Manufacturing
Ensure precise sulfur addition in tire manufacturing with AI-powered vision and poka-yoke error prevention. The DDLC system detects missing ingredients before they enter the mixer, preventing costly defective batches.
Automotive & Electronics
Automated part inspection, orientation correction, and pick-and-place operations. DDLC verifies each component before assembly, ensuring correct orientation and quality.
Food & Consumer Goods
Vision-based quality grading, label verification, and automated sorting. Products are inspected, graded, and routed to appropriate packaging lines based on AI analysis.
Enable autonomous workstations with DDLC - Data Driven Logic Controller